Techno-economic assessment of forward osmosis as a pretreatment process for mitigation of scaling in multi-stage flash seawater desalination process

Abstract

Thermal desalination processes suffer from the formation of scalants on the heat exchangers of the evaporator unit which negatively affect the process efficiency. This study evaluated the technical and economic feasibility of a pilot-scale forward osmosis (FO) process for the pretreatment of seawater to remove scaling ions before the multi-stage flash (MSF) process. A commercial hollow fiber FO membrane module was used in the pilot plant. The FO pilot plant used real seawater as feed solution and real MSF brine as draw solution. A maximum recovery rate of 27.7 % was achieved using a pressure gradient of 1.0 bar with the feed solution flowing through the membrane bore side and the draw solution flowing through the shell side with a temperature of 40 °C for both feed and draw streams. The FO membrane showed high rejection for scaling ions, where the rejection rate was almost 99 %, 96 %, and 92 % for sulfate, calcium, and magnesium, respectively. The specific power consumption of the FO process was about 0.01 kWh/m3. It was found that the water production cost for the FO process was almost 0.48 $/m3. The sensitivity analysis shows that the water production cost is highly sensitive to the water flux, especially at the lower range of water flux and high membrane cost. FO pretreatment provides a promising and economical solution for mitigating the scaling issue in MSF desalination plants.