Jet-assisted membrane filtration and design application: A model for fouling removal area estimation

Abstract

Membrane fouling remains a significant challenge in desalination and other membrane-based filtration processes. This study presents a novel force-balance model to accurately estimate the de-fouling area in jet-assisted filtration for in-situ fouling control. The model includes various design parameters, such as initial jet velocity, nozzle diameter, impinging angle, membrane pore size, membrane resistance, and permeate flux. The validation showed a strong correlation between theoretical predictions and experimental observations, with an R2 value of 0.97, indicating high predictive accuracy. Additionally, an empirical formula and design automation tools were developed to facilitate the configuration of jet filtration modules, enabling practical application of the findings. As a demonstration, the arrangement of multiple jets in a hollow fiber membrane module was optimized using the model, significantly improving microalgae filtration performance. The optimized jet configuration enhanced permeate flux by 236 % and reduced the specific energy consumption by 67 % compared to conventional setups. This research offers a framework for extending the application of jet-based fouling mitigation and cleaning in various membrane filtration systems, providing substantial improvements in efficiency and operational sustainability.