A novel alternative to free oil remediation and recovery: Foamy absorbents designed from low molecular paraffinic waste

Abstract

This study focuses on preparing porous, hydrophobic, and oleophilic hydrocarbon-based foams applicable for removing free oils from water surfaces. Paraffinic waste material generated during industrial production of low-density polyethylene (Qatar Petrochemical Company) was used for the preparation of foamy, elastic structures through crosslinking of short aliphatic chains by dicumyl peroxide and foaming by 1,1′-azobiscarbamide. The porosity of the foam determined by computer microtomography was 58.9%, and the bulk density was 0.42 g.cm−3. The sorption ability of the foam was tested using diesel oil, motor oil, and heavy crude oil. The absorption capacity of foam was characterized as the ratio between the mass of oil absorbed by the foam and the mass of a neat foam (Sw) and as the ratio between the volume of oil absorbed by the foam and the volume of a neat foam (Sv). The absorption capacities of the new foam reported in this study (referred to here as Qwax foam) are 6.6 ± 0.3 g/g, or 3.3 ± 0.2 cm3/cm3 for diesel oil, 3.9 ± 0.4 g/g or 1.9 ± 0.3 cm3/cm3 for motor oil, and 3.4 ± 0.2 g/g or 1.4 ± 0.4 cm3/cm3 for crude oil. To compare the sorption ability of Qwax foam with some standard foams, the absorption capacities of highly porous commercial polyurethane (PU) and melamine (MA) foams were investigated under the same conditions. These foams showed much higher sorption capacity considering the Sw parameter as a reference; however, there was a lower sorption capacity compared to parameter Sv. In the last paragraph, the suitability and the relevancy of parameters Sw and Sv for a comparison of the absorption capacity of foams were theoretically analyzed.