Comprehensive evaluation of microstructure and mechanical performance of sustainable ambient-cured alkali-activated composites

Abstract

Cement is one of the building materials that is most frequently utilized in the construction field. However, the cement industry contributes significantly to the production of greenhouse gases. Therefore, many works have focused on improving sustainable construction materials that could contribute to decreasing greenhouse gas emissions. This study aimed to design a sustainable geopolymer mortar (GPM) made of fly ash (FA) and ground-granulated blast furnace slag (GGBS), which would be suitable for repairing damaged concrete structures. The work focused on investigating the effect of GGBS percentage, alkaline activator ratio, and superplasticizer dosage on the compressive strength, setting time, and workability of an ambient-cured GPM. The results of this research indicated that the compressive strength of GPM improved with the increase in GGBS percentage until a certain limit. However, the workability and setting time deteriorated with the increase in GGBS percentage. Increasing the alkaline activator ratio contributed to improving the compressive strength, workability, and setting time of GPM up to specific levels, but then they started to reduce. Superplasticizer dosage contributed to enhancing the compressive strength, workability, and setting time of GPM. This study found that the optimum FA/GGBS-based GPM that may be used in repair applications contains 50% GGBS, 50% FA, and 5% superplasticizer. The silica sand/binder ratio and alkaline activator ratio were 2.75 and 1.0, respectively. The compressive strength at 1 day, setting time, and workability of the optimum mix were about 12.70 MPa, 20 min, and 138.75 mm, respectively. The XRF, XRD, TGA, and SEM analyses were useful tools used to interpret the effects of the alkaline activator ratio on the fresh and mechanical properties of GPM.